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MINERAL CASTING ADVANTAGES
Large mineral casting-Large mineral foundries
The verticality, flatness and parallelism of the die assembly can reach 0.1 mm, and the precision can reach 0.005 mm after the surface of mineral material is ground or the embedded steel plate is milled or drilled. In the production of series components, the precision surface castings produced with the support of instruments and glue injection can greatly reduce the production cost.
Ultra-high performance mineral materials feature high thermal capacity and thermal expansion coefficient similar to iron, which, therefore, weakens the thermal influence on the machine tool. This helps effectively integrate the ultra-high strength materials and other components.
Klement Mineral Manufacturing Manual
Shandong Klement New Material Technology Co.,Ltd. established a strategic cooperation relationship with German companies in 2015
Performance & Advantages
Strong shock absorption- Favorable thermal stability
- Self-compacting performance
- Strong forming ability
- Corrosion resistance
- Short supply circle - energy saving and environment-friendly
Strong Shock Absorption
The damping and vibration absorption parameters of mineral castings are more than ten times those of steel and cast iron, providing excellent vibration absorption performance. This capability significantly absorbs and dampens external vibrations. During machining, it results in superior surface finish and higher processing precision, as well as increased tool life.
Strong shock absorption
The castings have superior damping performance over steel and cast iron. They can greatly absorb and attenuate external vibration.
Favorable thermal stability
The machine tools made of mineral castings feature extremely high specific heat capacity and low thermal conductivity.
Self-compacting performance
The cementing material has strong fluidity, which makes the mineral casting have super strong self-compacting properties.
Strong forming ability
Mineral materials have strong forming ability to cast complex shapes and structures.
Corrosion resistance
The castings feature a good compact structure, extremely low permeability and great anti-erosion performance.
Energy saving and environment-friendly
One-time casting does not require further processing. Therefore, the supply cycle is short, which can quickly meet the customer's supply needs.
Optimize Particle Gradation
Particles are Packed and Compacted
Strong Vibration Absorption Performance
The damping performance of mineral castings is more than 10 times that of steel and cast iron (vibration reduction parameters). In addition, its absorption capacity is better, which can greatly absorb and attenuate external vibrations. During cutting, mineral casting brings excellent surface processing quality and higher processing accuracy, and increases the cutting tool life.
Excellent Thermal Stability
The heat conduction is 1/20 of cast iron, and the specific heat capacity is 2.1 times of cast iron. The temperature change is one of the main reasons leading to the change of machine tool accuracy. The machine tool parts made of mineral castings have very high specific heat capacity and low heat conductivity, which can control the changes of machine tool accuracy caused by the changes of temperature influence to the minimum, and ensure the stability of machine tool processing accuracy.
Material heat resistance test
Mineral castings adopt normal temperature casting techniques. The product manufacturing period only needs 5.5 days, which are more energy efficient and productive compared with traditional iron casting techniques.
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